D&L Sports™, Inc.
 
Sand Cuts in Frame and Slide
1911 Pro Model with sand cuts
Testing firearms under extreme conditions is a normal part of R&D at D&L Sports™ Inc.. It is obviously recommended that you keep your firearms clean, properly lubricated, and use proper magazines and ammo for the most reliable performance. However, pristine operational conditions are not always available in the real world. Extreme firearm testing is conducted to see where reliability and durability improvements can be made to assist firearms in maintaining reliable function in harsh environments. Do not attempt this type of testing yourself. A firearm mishap can cause death or serious bodily injury.
1911 with sand cuts
Reliability testing has been conducted in extreme heat, cold, wet, muddy, sandy, and slushy conditions. Several important lessons have been learned when it comes to 1911 field reliability.
1911 with sand cuts
 
1911 Pro Model with sand cuts
A properly fit pistol is more reliable than a loose assembly of 1911 parts, no matter what myths you may have heard about rattletrap G.I. 45s working better than professionally constructed 1911s. Please keep in mind we are talking about pistols properly fitted for service reliability. Not too tight, not too loose, pistols constructed by a 1911 service pistol expert.
1911
Frail target and competition pistols should not be considered for service use. Overly tight guns constructed by those interested in only shooting groups on paper, instead of field reliability, fail quickly during extreme testing. (This is not to say a properly fitted pistol is not snug and consistent.)
1911 with sand cuts

Close Range 45
Light trigger pulls, minimum sear engagements, and light spring rates all result in quick 1911 failure during extreme reliability testing.
If you are looking for a service pistol that will maintain field reliability the longest, don't be mislead by competition based pistol builders into thinking a pistol constructed with light duty competition components is going to be as long term reliable under field conditions as a professional service pistol.
Insist on a pistol designed for a steady diet of full power ammo and one which is operated by all full power springs. Use well designed magazines with full power mag springs. Do not use magazines with minimized follower legs in order to crunch in an extra round in the magazine. Get reliable trigger components properly mated together for a long service life, not finicky competition trigger parts which need repeated "tune ups"
 
to function. Maintain a full power hammer fall and primer strike. Don't be duped into buying light mainsprings because "it will make the trigger pull better". What it really does under contaminated conditions is fail to fire the pistol.
Close Range 45
Solid service pistols are routinely subjected to severe testing at D&L Sports™ Inc. in order to locate other areas of the firearm which could benefit from design improvements.
1911
Light moisture and moderate dirt and snow were not much of a reliability challenge. A full power service pistol generally chugs right through it. A snug fit pistol does not allow much dirt into the frame and slide rail areas. When common soil type dirt does get in, it is generally ground up and churned out of the edges of the slide with the pistol's lubrication. It commonly has the appearance of sludge coming out of the pistol.

When mud shooting really gets extreme and mud is actually packed in the pistol, any firearm can cease function. The first areas to act up are commonly trigger and striker operations.
Close Range 45
Another area of concern is operation in sandy environments. Sand is a difficult substance for your pistol to deal with because sand can not be ground up and expelled along the frame/slide rails as easy as soil type dirt.
Hard particles of sand can cause substantial drag on your pistol slide's operation. Since grains of sand are hard to crush and expel, they have the capability of scoring and scaring firearm materials. This is a good reason to hard coat your pistol with a finish like hard chrome. It minimizes pistol damage from sand lapping.
Dave Lauck's solution to minimize sand interference with, and damage to, your pistol has been to cut sand tracks and recesses into the pistol's slide and frame. Since sand is hard to grind up and expel, the tracks provide recessed areas for the sand granules to migrate into and gather, in other words, an interrupted slide/frame rail system. Gathering the sand and grit in recesses keeps it away from the sliding contact surfaces, thus minimizes it's interference with pistol operation.
 
1911 sandcuts
This custom upgrade has proven to be very effective for those who operate in sandy environments.
1911 sandcuts
It is an option that should be selected at the beginning of the 1911 construction process in order to allow the sand cuts and tracks to be over finished along with the rest of the pistol when it is complete.
add $175

Another area where there is little room for sand and grit is where the slide moves over the barrel hood as the pistol functions. This is typically a problem when a pistol is carried in the field and the exposed barrel hood collects contaminants. When the pistol is fired or otherwise cycled, contaminants have opportunity to enter the inner workings of the pistol and grind between the inside of the slide and the barrel hood. Common dirt is generally ground into very fine particles as the pistol continues to function. However, when the pistol is contaminated with sand or other hard particles which are difficult to grind up, grinding friction can increase dramatically, sometimes enough to stop the slides operation.
1911
In order to minimize this problem, recesses or flutes can be machined on the outside of the barrel hood and the inside of the slide. These recesses provide areas where particles can migrate to, and remain, until formal cleaning duties can be performed. Just like the sand cuts in the pistol's rails, recesses on the barrel hood and slide allow the pistol to run much smoother while dirty, increase reliability, and minimize particle grinding wear on your pistol.
D&L Sports™ 1911s
Barrel hood flutes $150
 
Extreme sand, mud, and dirt testing has also resulted in binding trigger movement in the 1911. To minimize this problem, trigger channels are now offered for 1911 triggers. The channels work like the sand cuts in the slide and frame, they allow recesses for contaminants to filter into, thus minimizing drag on the trigger's operation.
1911
$45
Special note
The above described methods of minimizing operational drag on 1911s has been developed and tested by Dave Lauck to improve operation of your pistol in harsh conditions. However, these options also work well on general every day carry guns which collect their own share of dirt, lint, and grit from being carried on a daily basis.
1911

Cutting dirt and sand recesses in 1911 pistol barrels has proven to work so well that DL Sports Inc. now offers the same type of process for Glock 17 and 34 pistol barrels. Stainless steel 9mm Glock barrels with sand cuts are now in stock for the G17 and G34. Now your hard use pistol can be equipped with sand/dirt tracks around the outer chamber area of the barrel. This provides built in recesses to allow dirt, sand, and grit to be filtered out of the way and allow your slide to more smoothly pass over the top of your barrel hood when the pistol is fired while contaminated.
Prices available on request
  1911

 
 

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